Swamiraj Engineering is notable ribbon blender manufacturers, suppliers, exporters in India This important design ensures the integrity of product in high stakes Chemical, Food, Pigment, and Distillery industries.
We are not only committed to engineering excellence, but we comply with the highest quality standards worldwide, such as the ASME, PED, and PESO standards, and this is why we can be considered the trusted international partner.
When your production needs to be mixed to combine speed, quality control, and international quality construction, then our Ribbon blender is the solution that will allow you to maximize your production throughput and ensure an immaculate finished product.
What is a Ribbon Blender?
A Ribbon Blender is a mixing machine used industrially that has a horizontal, U-shaped trough and a rotating, double-helical agitator. It is meant to produce a rapid and counter flow mixing effect which effectively combines dry powders, granules and light pastes into an even mix.
Working Principle of Ribbon Blender
Ribbon blender is a slow-speed rotating helical ribbon agitator installed within a back-and-forth trough filled with dry powders and granules to become mixed convectively. The outer ribbons flow material in an end to center direction and the inner ribbons flow in a center to end direction which causes a soft yet comprehensive end to end fold and toss motion which gives an even mixture.
Types of Ribbon Blender
We being as premier ribbon blender manufacturers in India, according to different industries we provided types which are given below.
- Horizontal Ribbon Blender: It is the most common form that has a horizontal U-shaped trough, a two-helical ribbon agitator. It is also common in mixing of dry powders and granules in food, chemical and pharmaceutical industries.
- Vertical Ribbon Blender: This is the type where the chamber has a vertical arrangement and the vertical mixing is performed using a helical ribbon of a central shaft. It is commonly applied to bulk materials and in cases where space is a problem.
- Vacuum Ribbon Blender: These are like the vertical ribbon blenders except that they can be run under vacuum and this has the advantage of drying out moisture or air as the mixture is being prepared. The feature has the advantage of sensitive materials in pharmaceutical and food industries.
- Continuous Ribbon Blender: These blenders are used in the production of high-volume products and may be fed continuously and discharged continuously to form a continuous stream of blended material.
- Drum Ribbon Blender: It is also referred to as the drum paddle blenders; they are used in the mixing of cohesive powders and granules. Ribbon blender suppliers in India have a rotary drum that is lined with internal ribbons or paddles that facilitate extensive mixing.
- Stainless Steel Ribbon Blender: It is a good design as it can withstand corrosion and is easy to clean therefore it can be used in the food, pharmaceutical and cosmetic industries, where it is used in sanitary applications.
Technical Specifications of Ribbon Blender
We've added below a specialized table of Ribbon Blender in India that provides further technical specification information.
| Classification |
Type Name |
Key Technical Feature |
Structural Role / Geometry |
| Orientation |
Horizontal |
U-shaped trough with double helical ribbon. |
Most Common; excellent radial and axial mixing. |
| Vertical |
Vertical chamber with central helical screw. |
Space-Saving Footprint; uses gravity to assist mixing. |
| Operation/Feature |
Vacuum |
Operates in a sealed chamber under vacuum. |
Allows for simultaneous drying or de-aeration of sensitive materials. |
| Continuous |
Continuous feed and discharge system. |
Designed for high throughput and massive production volumes. |
| Construction |
Stainless Steel |
All contact parts are made of SS 304/316. |
Essential for Sanitary Applications (cGMP) and corrosion resistance. |
Benefits/Features of Ribbon Blender
We as ribbon blender suppliers in India, we provided different benefits according to quantity which are given below.
- High Mixing Uniformity and Speed: The dual-action ribbons allow all the particles to be continuously mixed and folded resulting in a very uniform blend within a short period of time. This efficiency saves a great deal of time on the cycle of batches, which increases the overall throughput and quantity of the plant.
- Broad Material Versatility: This equipment can process a very broad product line: fine powders and granular solids, slurry and low-viscosity pastes. Ribbon blender manufacturers in India is a basic machine to many industries, which reduce the number of special mixers.
- Cost effective, long Lasting Design: Ribbon blenders are strong and designed using robust materials such as stainless steel (SS304/316) which do not need heaviness in their tasks, thus making them have long operational life.
- Low Shear, Gentle Blending: The mechanical action blends the materials at a gentle action without much attrition, hence suitable to products that are delicate or fragile. This makes sure that the particle structure and integrity of ingredients such as coffee granules or spices are not lost during the blending process.
Key Characteristics of Ribbon Blender
We as premier ribbon blender exporters in India, we provided different key characteristics which are given below.
- Double Helical Ribbon Agitator: Under this type of design, inner ribbons would drive material towards the ends of the trough, and outer ribbons would drive material towards the middle back in Ribbon Blender Machine.
- U-shaped Horizontal Trough: The horizontal arrangement has a large working area in comparison to the area held by the floor, and there is also a little overhead clearance in comparison to vertical mixers in Ribbon Blender Mixer.
- Stainless Steel (SS) Construction: Construction of the part that comes in contact with the product is usually made of polished stainless steel, to high standards of hygienic ribbon blender powder mixing machine standards demanded by the food and pharmaceutical industries.
- Bottom Discharge Mechanism: Ribbon blender suppliers in India aspect reduces wastage, industrial ribbon blenders which causes the cross contamination of stock between various products.
Applications of Ribbon Blender
We serve as premier ribbon blender manufacturers in India; it is applicable in different sites which are given below.
- Food and Beverages: These are used in mixing powdered milk, infant formula, baking mixes (such as cake mixes), spices mixtures, coffee powder, and instant beverages.
- Pharmaceuticals: These are necessary to lubricate and mix the active pharmaceutical ingredients (APIs) and the excipients homogeneously, prior to the compression of the pills, or filling the capsules.
- Chemicals and Detergents: These are used in the mixing of powdered chemicals, detergents, washing powders and pigments whereby it is important that minor additives are dispersed uniformly.
- Cosmetics and Nutraceuticals: Cosmetics are used to combine cosmetic powders talcum, face powder, hair care products and several health supplements such as protein and vitamin powders.
- Agricultural and Feed: Is used to make livestock feed mixes, combine fertilizers, and combine special chemical granular pesticides in U type ribbon blender.
Why to Select Us Ribbon Blender?
- Professional Engineering: Ribbon blender manufacturers in India make blenders to fit your specific material properties, bulk density and batch size requirements.
- Global Quality Standards: Our ribbon blender exporters in India will be constructed using certified materials (SS316/304) and such international compliance requirements as cGMP.
- Belt Less Drives: Our high-efficiency gearmotors are configured to deliver maximum torque with minimum power, unlike older systems that used a belt drive system.
Swamiraj Engineering is prominent ribbon blender manufacturers, suppliers, exporters in India. Sick of poor miches and long lines? Select the Ribbon Blender- the laborhorse of homogeneous mixing! Our blenders are designed to be fast, consistent, and absolutely reliable to give perfect results in minutes, batch after batch. Create high quality products in fine food powders, heavy industrial chemicals, and a wide range of products, cut down on your operating costs today! Mix Smarter, Not Harder.
