Swamiraj Engineering is leading high speed mixer manufacturers, suppliers, exporters in India. Our excellence is very holistic and extends past the product.
Our investment in your success is Precision Manufacturing, End-to-End Solutions: Full lifecycle support, Global Reach.
This equipment is more than a machine, it is a ground-breaking kind of equipment that is designed to provide a quick and uniform blending and processing in challenging environments such as Chemical, Distillery, Food and Pigment industries.
We as manufacturers, suppliers, and exporters of world-renowned process equipment are the leaders in the industry offering the best quality and global reliability. It has more than twenty years of experience and strong international presence.
What is High Speed Mixer (HSM)?
A High Speed Mixer (HSM) is a powerful industrial device which is needed to blend, to dispense, and to homogenize a variety of materials, such as powders and liquids, in a short period of time. It uses high rotating blades (impediments) to create very sharp shear forces, which guarantees the constant uniform quality of a product within a minimal time.
Working Principle of High Speed Mixer
A high-speed mixer is a high speed mixer that utilizes high-speed impeller blades to form a powerful vortex and a high-level shear force which are used to loosen agglomerates of the material, scattering particles, and form a uniform mixture. The rotational speed produces a lot of frictional heat which can be utilized to apply additives to base materials and can be mixed and dried in one cycle in a simple way.
Types of High Speed Mixer
Being as prominent high speed mixer manufacturers in India, according to variations we provided different types which are given below.
Batch and In-line
- Batch Mixer: Feeds a high amount of feed into one feed for high speed mixer suppliers in India.
- In-line Mixer: Materials are mixed as they are flowing through the machine.
Other types and variations
- High Shear Mixer: This is common type which involves a high speed-rotor to shear and homogenize materials of varying viscosities.
- Rotor Stator Mixer: Stator mixer is a variation of the large shear mixer, in which the rotor and stator are used to shear the mixture.
- Granulator: High speed mixer exporters in India is a high speed mixer that is used in granulating materials.
- Powder Injection Mixer: This is a specialized style that is effective at injecting powders into a liquid media.
- High Speed Homogenizer: High speed mixers are also known as high speed homogenizers, and are characterized by the quality of mixing a substance uniformly by rupturing particles.
- Vertical Feed Mixer: This is a high-speed animal feed mixer High Speed Mixer Hydraulic Type, High Speed Mixer Machine.
Technical Specifications of High Speed Mixer
We've added below a specialized table of High Speed Mixer in India that provides further technical specification information.
| Classification |
Mixer Type |
Key Mechanism |
Shear Profile |
| Operation |
Batch Mixer |
Rotor/impeller in a fixed tank. |
High, contained shear. |
|
In-line Mixer |
Rotor-stator assembly in a pipe housing. |
Highly controlled, consistent shear. |
| Mechanism |
Rotor-Stator Mixer |
Rotor works in close proximity to a stationary stator. |
Ultra-high shear zone for fine reduction. |
| Function |
Granulator |
High-speed impeller/choppers in a vertical bowl. |
Wet mixing and densification. |
|
Powder Injection Mixer |
Specialized system for drawing powder into the liquid stream. |
Rapid, dust-free incorporation of powders. |
|
High Shear Mixer (HSM) |
High-speed rotating impeller or toothed disc. |
Intense shear to break agglomerates. |
Benefits of High Speed Mixer
We as high speed mixer suppliers in India, the following are the characteristics that make our product unique within the world market:
- Incomparable Mixing Efficiency: The machine saves you huge amounts of time in batch cycles, in many cases 30-50% of the mixers of conventional types and high speed heater cooler mixer saves your daily production throughput.
- Homogenization of Superior Product: It develops strong shear forces that effectively disperse the solid particles and uniformly disperses the particles throughout the liquid or paste medium in high speed mixer manufacturers in India.
- Applicability in any Industry: This flexibility predisposes the equipment to be invaluable in various applications including emulsification, dispersion and plain dry blending among other industries.
- For frictional heat generation (Key for Polymers): This self-heating process helps in enhancing more even distribution of additives and it prepares the material to the next processing step, which is the elimination of external heating in most instances.
Key Characteristics of High Speed Mixer
We as prominent high speed mixer exporters in India, technical requirements and construction features that are typically demanded in the industry are:
- Built of Strong Stainless Steel: The entire contact components are constructed out of high-grade Stainless Steel (SS 304/SS 316), which meets international hygiene and GMP standards of food and pharma.
- Developed Impeller Geometry and Maximum RPM: These special impeller blades (e.g. saw-tooth disc) are cast accurately and dynamically balanced to turn reliably at speeds that can be many times higher than $2,900 \text{ RPM}$.
- Automated Safety and Control System: Variable Frequency Drive (VFD) with builtin electrical cabinet and great precision in speed control as well as safety interlocks on the lid in high speed mixer manufacturers in India.
- Hydraulic/Pneumatic Operation: The mixer may have a hydraulic system to easily lift and lift the mixing head and vessel cover in the case of batch mixers. This feature makes day to day operations simple, easy to clean and maintain and assure of quick batch switching.
Applications of High Speed Mixer.
We serve as prominent high speed mixer manufacturers in India. The most prevalent Applications of the HSM to many industries are the following:
- Plastics and Polymer Processing: This is used on a large scale in the dry blending of PVC resin, additives and stabilizers; in product production of color masterbatches and compounds in Industrial High Speed Mixture.
- Paint, Ink, and Coating Industry: This is vital in quick dispersal of the high concentration pigments into the liquid bases to form stable and uniform paint, ink and varnishes.
- Food and Beverage Sector: Can be used in high-shear emulsification in preparing stable products such as mayonnaise, salad dressings, sauces, blending nutritional powder.
- Pharmaceutical and Cosmetic Industry: High speed mixer suppliers in India is vital in attaining fine particle size breakdown and uniform mixing in production of creams, gels, ointments and medicinal syrups.
- Adhesive and Chemical manufacturing: This is used to make difficult chemical mixtures, thick slurries and solid liquid mixtures which require high-shear energy in stainless steel high speed mixer.
Why to Choose as High Speed Mixer?
- International Quality: Our equipment is designed to suit the rigorous international standards e.g., ASME, PED, GMP and it can be exported to any part of the world.
- Performance Guarantee: High speed Mixer for plastic design our mixers to achieve unprecedented production and guarantee good and repeatable mixing performance that is time and cost saving.
- Customization Experts: You will find us to be very flexible in terms of capacity, MOC and control automation (PLC/SCADA) to customise it to exactly fit your specific production line.
Swamiraj Engineering is foremost high speed mixer manufacturers, suppliers, exporters in India, the uncontrovertibly centre of High-Performance Production--we would like to introduce. Made with hi-tech technology, it is made to last longer and it can change your raw materials into homogeneous products in minutes and not hours. Get the most output possible, ensure perfect quality and take over your industry fast and consistently. Invest in efficiency. Invest in us.
