Swamiraj Engineering is foremost fermentation tank agitator manufacturers, suppliers, exporters in India. We offer custom systems, which are manufactured to the best international standards, with all the requirements of the ASME SEC VIII DIV 1 and PED being strictly followed.
We have carefully designed our agitators using the state-of-the-art hydrofoil technology to provide ideal fluid dynamics that will consume as little power as possible and make the most of the substrate availability and mass transfer rate.
We offer a full solution, including the early professional Design and Engineering, up to the smooth Custom Manufacturing, Installation, and additional After-Sales Support. A long-time history of providing advanced equipment.
What is Fermentation Tank Agitator?
Fermentation Tank Agitator is the process by which sugar is transformed into alcoholic beverages, is referred to as Fermentation. A specialized equipment that is used to develop and sustain optimum, homogenous conditions within a fermentation tank. It is essential to ensuring that the micro-organisms (such as yeast or bacteria) are constantly supplied with nutrients and oxygen to grow to maximum extent and yield maximum products.
Working Principle of Fermentation Tank Agitator
A fermentation tank agitator is a motor-powered agitator that rotates an impeller on a shaft to produce particular flow configurations to accomplish a number of essential tasks: homogenization, mass transfer (aeration and nutrient distribution), and heat transfer. This guarantees an opportune and consistent condition of growth and structure of the microbials.
Types of Agitator
Being as fermentation tank agitator manufacturers in India, according to flows we provided different types which are given below.
- Propeller agitators: These can be high speed and they are used in low-viscosity fluids and in general mixing.
- Turbine agitators: These are versatile in nature and come in many different blade configurations and can be used at low and high viscosity ranges, giving good balance between flow and shear.
- Paddle agitators: Paddle agitators have simple designs and their blades may be flat or have a paddle shape design, these are efficient in low speed mixing fluids that are viscous in nature, and are commonly employed to clean the tank walls.
- Anchor agitators: They are placed to follow the shape of the tank wall. These are suitable in high-viscosity fluids and are effective to enhance the heat transfer rate by avoiding the accumulation of fluid in the sides of the tank.
Specialized agitators
- Helical agitators: These devices are applied to extremely viscous fluids, e.g. thick pastes or slurries.
- High-shear agitators: An intense shear force is developed to disperse clumps to form fine dispersions.
- Airlift fermenters: Fermentation tank agitator suppliers in India are kind of fermenter employing a mechanical agitator-like mixing and gas transfer, where the gas is introduced through air inflation.
Technical Specifications of Fermentation Tank Agitator
We've added below a specialized table of Fermentation Tank Agitator in India that provides further technical specification information.
| Agitator Type |
Mechanism / Geometry |
Shear vs. Flow Profile |
Viscosity Suitability |
| Propeller |
High-speed, small blades marine-style. |
High Flow (Axial) / Low Shear. |
Low Viscosity μ<5 cP. |
| Turbine |
Medium-speed, large-diameter blades pitched or straight. |
Balanced Flow and Shear Radial/Axial. |
Wide Range Low to High. |
| Paddle |
Slow-speed, simple flat blades. |
Low Shear / Low Flow. |
Moderate Viscosity in fermentation tank agitator exporters in India. |
| Anchor |
Close-clearance blades following tank wall shape. |
Medium Shear at walls / Good Surface Renewal. |
High Viscosity (μ>5,000 cP). |
| Helical |
Large, ribbon-like structure on a central shaft. |
High Axial Flow / High Surface Renewal. |
Extremely Viscous pastes, thick slurries. |
| High-Shear |
High tip speed, rotor-stator or saw-tooth disc. |
Intense Shear Force development. |
Moderate Viscosity for dispersion. |
Benefits of Fermentation Tank Agitator.
We as fermentation tank agitator suppliers in India, according to requirement we provided different benefits which are given below.
- Optimized Oxygen Transfer: It guarantees that the gas (air or oxygen) is cut into small bubbles and dispersed all over the liquid. This will help to maximize the surface area, on which oxygen dissolves and that is the process required in aerobic fermentation.
- Product Homogenization: The agitator ensures that the contents such as cells, nutrients and waste products are evenly dispersed within the tank volume. This eliminates any settling and creates a homogenous environment resulting in a predictable and high quality end product for fermentation tank agitator manufacturers in India.
- Efficient Heat Management: It moves the liquid broth rapidly through heating or cooling surfaces of the vessel. It is continually stirred by the movement to maintain the correct operating temperature to avoid overheating the delicate microbial culture.
- Reduction of Fouling and Dead Spots: The strong movement resulting due to the agitator maintains the solids in suspension and does not allow the material to be attached to the walls and the bottom of the tank.
Key Characteristics of Fermentation Tank Agitator
We as leading fermentation tank agitator exporters in India, according to fermentation process different key features are there which are given below.
- Hygienic, Sanitary Design: This is required to comply with food and beverage and pharmaceutical industry where cross-contamination should be prevented.
- Aseptic Sealing System: This makes the system hermetically-cleaned, so there would be no external contaminants that would penetrate the sterile fermentation space.
- Developed Impeller Geometry: The process fluid viscosity and mixing intensity determine the shape and angle of the impeller blades (often hydrofoil or pitch blade turbines) to be used in fermentation tank agitator manufacturers in India.
- Variable Speed Drive (VSD): The motor is normally installed on a VSD which enables the mixing speed (RPM) to be manipulated to the exact point during the fermentation run.
Applications of Fermentation Tank Agitator.
We serve as leading fermentation tank agitator manufacturers in India, for different sites it is applicable which are given below.
- Distillery and Bioethanol Production: Agitator for Distillery Fermentation Tanks is widely used to combine the grain mash and yeast that make it easier to separate sugars into alcohol as an ingredient of spirits and fuel.
- Pharmaceuticals and Vaccines: Pharmaceuticals and Vaccines are necessary in order to grow cell cultures and micro- organisms that are needed to produce antibiotics, therapeutic proteins, and life-saving vaccines.
- Industrial Enzyme Manufacturing: fermentation tank agitator suppliers in India is utilized in tanks to carry out mass-manufacturing of several enzymes utilized in the food, textile and detergent sectors.
- Dairy and Food Processing: The dairy and food processing is essential in the development of the particular bacterial strains, e.g. the production of lactic acid, and commercial starter cultures to dairy products.
- Biotechnology and Specialty Chemicals: Applied in technology where biological organisms are required to generate bioplastics, organic acids and other new compounds in Stainless Steel Fermentation Tank Agitator.
Why to Choose us as Fermentation Tank Agitator?
- Process Expertise: Fermentation tank agitator manufacturers in India develop agitation systems tailored to your desired result, specifically adding the impeller and shaft to your specific media, scale and achievement.
- Energy Efficiency: Industrial Fermentation Tank agitator has high-performance impeller designs, which provide optimum mixing and gas dispersion performance and the minimal use of motor power.
- Total Asepsis Focus: Our sealing assemblies (two-mechanical seals/a magnetic drives) are durable and carefully engineered to maintain your process in the state of complete sterility and contamination.
Swamiraj Engineering is well established fermentation tank agitator manufacturers, suppliers, exporters in India. Not just a mixer, but the center of your bioprocess, our Fermentation Tank Agitator is meticulously designed to provide the highest level of dissolved oxygen and inseparable batch homogenization. Ignore expensive stratification, reduce energy usage and provide optimal microbial activity each and every time. Invest in guaranteed yield. Select the market leader in the high-quality, hygienic agitation technology of today!
