Swamiraj Engineering is premier DDGS cooling system manufacturers, suppliers, exporters in India. Our sturdy, bespoke unit has combined a smooth conveying that will significantly lower the degradation of the product and maximize bulk storage environment.
We are your reliable partner in the world with a successful history of success in complex process equipment, supported by world-class design standards (ASME, PED). We deal with the original design and fabrication and also the final installation and commissioning and training of staff.
Our main objective is to realize a quick payback investment through maximized throughput, reduced power usage, and a high-quality level of your DDGS into a quality market-ready product.
What is DDGS Cooling System?
DDGS Cooling System is an industrial equipment that is used to cool down high temperature of Dried Distillers Grains with Soluble (DDGS) within a short time. This is a good, protein-rich byproduct that is formed after the process of distillation and drying of bioethanol.
Working Principle of DDGS Cooling System
The main principle of DDGS cooling systems is convective heat transfer by the means of airflow, usually in a counter-flow manner, and evaporative cooling in order to decrease the temperature of the dried material. It is a very important process that helps safeguard the product quality, prevent caking and help keep it safely stored and transported. The drying process creates DDGS at high temperatures and requires cooling. The primary idea of DDGS cooling is that heat is removed by passing air through the hot substance.
Types of DDGS Cooling System
We being as outstanding DDGS cooling system manufactures in India, according to different process types are there which are given below.
- Rotary Cooler: The reason why this method is popular is that it is efficient in reducing the discharge temperature of the product, lowers operating cost, and assists in avoiding problems related to storage. It is a strong and popular technique of mass cooling.
- Continuous Fluid Bed Cooler (Fluidized Bed Cooler): The continuous fluid bed system uses a fluidized bed whereby the hot DDGS is suspended in the passage of a cool air stream. The technique is useful in attaining accurate temperature control and is the form of an integrated process of drying and cooling.
- Flash Cooler: This is a system used to cool the DDGS cooling system suppliers in India quickly by introducing it into a large quantity of air, which results in a rapid decrease in temperature and moisture content. It is also suitable when used with flash drying systems.
- Spray Cooler: This process is whereby the hot DDGS stream is sprayed with a cooling medium which is frequently a water spray or a mist in order to obtain rapid heat exchange. It is usually employed where accuracy in controlling moisture and temperature.
Technical Specifications of DDGS Cooling System
We've added below a specialized table of DDGS Cooling System in India that provides further technical specification information.
| Cooling System |
Mechanism |
Key Technical Advantage |
Primary Application |
| Rotary Cooler |
Tumbles DDGS in a rotating drum with airflow. |
Robust High-Capacity Mass Cooling. Effective for high-tonnage output. |
Large-scale ethanol plants mass cooling. |
| Continuous Fluid Bed Cooler |
DDGS is suspended fluidized by cool air stream. |
Precise Temperature Control and Uniform Cooling. Gentle handling. |
Integration with continuous drying systems; high quality control. |
| Flash Cooler |
DDGS is rapidly entrained in a large air volume. |
Instantaneous Temperature Drop and low residence time. |
Post-drying cooling and pneumatic conveying of fine products. |
| Spray Cooler |
DDGS stream is contacted with a cooling medium e.g., mist. |
Rapid Heat Exchange; potential for moisture control. |
Highly specialized applications where moisture is a critical control point. |
Benefits / Features of DDGS Cooling System
We as DDGS cooling system suppliers in India, we provided different benefits according to quality which are given below.
- Prevents Product Caking: The cooling procedure prevents the stickiness of the fat content in the hot DDGS as it forms hard clumps. This makes the end product free-flowing, something that is necessary to handle, store and pack easily.
- Extends Product Shelf Life: The system keeps humidity at bay and prevents the growth of molds by lowering the temperature as much as possible. This is what makes it possible to preserve this quality and store the DDGS longer, as well as ship them to any distance.
- Makes the most out of energy efficiency: Designs of coolers are frequently designed in a way that facilitates the recycling of the exhaust air, like, pre-heating the inlet air in the dryer. This energy recovery of thermal is very important.
- Reduces Fire and Safety Risk: Cooling the product temperature will remove chances of self-heating and spontaneous combustion. DDGS cooling system manufactures in India plays a vital role in safety compliance and the material being secure to store in bulk in the form of silos or vessels.
Key Characteristics of DDGS Cooling System
We as outstanding DDGS cooling system exporters in India, according to uniformity we provided different characteristics which are given below.
- Homogenous cooling and discharge: Internal flights or a fluidized bed is used in the system to make sure that all particles of DDGS are exposed to the cooling air evenly. This has the effect of producing uniform low final temperature on the whole batch, which ensures uniformity.
- Continuous Flow and High Capacity: The equipment is made to be able to handle high quantities of hot DDGS following the dryer. It helps to sustain a 24 hours continuous operations cycle, which is crucial in the high-throughput contemporary ethanol plants.
- Integrated Dust Management: The system includes an exhaust or aspiration feature inbuilt to trap small dust particles. This ensures there is purification of products, minimization of material waste and the cleanliness and safety of the surrounding facility environment.
- Durability, High-Wearability Construction: DDGS is generally abrasive, thus the equipments are made of hard materials such as stainless steel or alloys. This makes sure that the system is capable of bearing heavy-duty services and needs.
Applications of DDGS Cooling System
We serve as outstanding DDGS cooling system manufactures in India, it is applicable in different sites which are given below.
- Ethanol Biofuel Plants: The major application here is the stabilization of the hot DDGS Powder Cooling System coproduct prior to exerting it out of the plant to sale or storage.
- Animal Nutrition (Cattle/ Swine/ Poultry Feed): It provides the DDGS ingredient with the appropriate temperature and moisture required in feed formulation.
- Bulk Export Logistics: Caking of the cargo is to be prevented through cooling, without which international shipping will be safe and manageable.
- Dry Mill Distillers: DDGS Rotary Cooler are utilized in the integrated process line to convert the thin stillage into a high value, high stability animal feed coproduct in DDGS cooling system suppliers in India.
- Biomass Energy Sector: A Process of Preparation of DDGS as a solid source of energy in the form of fuel; making sure that it is of a low-moisture content to be combusted in DDGS cooling system exporters in India.
Why Choose Us in DDGS Cooling System?
- Specialty Engineering: DDGS cooling system manufactures in India prepare and produce systems to precisely match your tonnage capacity and layout of your plant in Fluid Bed Cooling System for DDGS Processing.
- Assured Efficiency: Our designs make the best use of heat recovered, resulting in reducible improvements in total energy use and operating expense of your plant.
- International Quality Standards: We follow international manufacturing standards, which provide quality reliable long lasting equipment, which can be marketed internationally.
Swamiraj Engineering is notable DDGS cooling system manufacturers, suppliers, exporters in India. Our DDGS System will be the key last process which will recycle your sticky, hot byproduct to quality, stable and highly commercial animal feed. Invest in our tested technology to realise assured product flowability, the longest shelf life to export and save a lot of energy. Select the sure cooling system--select us!
