Swamiraj Engineering is notable cocoa butter tank manufacturers, suppliers, exporters in India. Our tanks are tailor-made to meet our high standards of consistency and shelf life in our chocolate- Cocoa Butter Tank- the keystone to the creation of the finest chocolate.
Our tanks are equipped with special features such as high-efficiency thermal jacketing and high-precision agitators. This solid design ensures that the temperature is precisely controlled so that the precious cocoa butter is able to retain its critical quality and consistent crystal structure lot by lot.
Our services are inclusive of individual fabrication and strict quality control, professional designing and installation, as well as personalized after sales services. Select Us because of the dependable, high returns chocolate machineries that can contribute to unmatched worldwide experience and a perfect workflow.
What is a Cocoa Butter Tank?
A Cocoa Butter Tank is a specialized industry grade storage and melting tank, which is usually made of stainless steel and has a heating jacket. It is constructed to melt solid blocks of cocoa butter (or other fats used in confections) safely and accurately and contain the liquid substance at a constant and controlled temperature to be pumped and used in production.
Working Principle of Cocoa Butter Tank
A cocoa butter tank is a heated and temperature-controlled tank used to melt, hold, store or temper cocoa butter to be used in producing chocolate and cosmetics. It mostly operates based on the very specific indirect heating and stirring to keep the fat in the required liquid or crystalline state without impairing its quality.
Types of Cocoa Butter Tank
We being as premier cocoa butter tank manufacturers in India, according to functions we provided different types which are given below.
By function
- Cocoa Butter Melting Tank: Rotate solid cocoa butter into a molten state by heating in a water-jacketed apparatus.
- Mixing tanks: Add ingredients in the form of sugar, milk, and cocoa butter and make your product consistent.
- Tempering tanks: Refreeze the crystals of cocoa butter to get a glossy surface and snap to molded chocolate.
- Cocoa Butter Storage Tanks: All storage tanks should have stability in temperature and flow of cocoa butter tank exporters in India in between production stages, essential in large plants.
The operation and size of tanks.
- The batch tanks: These are applicable to small as well as medium-sized manufacturers since they have lower throughput and can be operated intermittently.
- Continuous tanks: These are intended to be used in large-scale production, have higher throughput, but must be more complex to install.
- Manual tanks: The more workforce and can lead to uneven results.
- Automatic Tanks: These are highly controlled high volume tanks that are quality focused but cost more to set up.
Technical Specifications of Cocoa Butter Tank
We've added below a specialized table of Cocoa Butter Tank in India that provides further technical specification information.
| Classification |
Tank Type |
Key Technical Function / Role |
Operation/Control Feature |
| Function |
Melting Tank |
Converts solid cocoa butter into a liquid state. |
Usually Water-Jacketed with gentle agitation. |
|
Mixing Tanks |
Blends cocoa butter with other ingredients e.g., sugar, milk. |
Equipped with agitators/scrapers for uniform dispersion. |
|
Tempering Tanks |
Controls specific heating and cooling cycles. |
Highly precise PID temperature control. |
|
Storage Tanks |
Holds liquid cocoa butter or mass between steps. |
Continuous, gentle temperature stability. |
| Operation |
Batch Tanks |
Operates intermittently fill, process, empty. |
Lower throughput, suitable for formula flexibility. |
|
Automatic Tanks |
Uses sensors, PLCs, and servo-valves. |
High-volume, quality-focused control. |
Benefits/Features of Cocoa Butter Tank
We as cocoa butter tank suppliers in India, we emphasize such key attributes as a manufacturer, supplier, and exporter:
- Exact Control of Temperature: It uses a jacket that has two layers with hot water or thermal fluid circulating around the product to warm it. This keeps the cocoa butter tank manufacturers in India in the best liquid state so that it does not crystalize, rot, and gives homogeneous viscosity.
- Food Grade construction, Hygienic: The vessel is completely constructed using food grade Stainless Steel (SS304 or SS316) to adhere to high safety and hygienic standards worldwide the purity and flavor profile of the cocoa butter.
- Gentle Agitation System: There is optional or standard slow speed agitator installed to enhance continuous and uniform heat distribution of the batch. Through this system, stratification of the products is avoided, local hot spots and the liquid fat is maintained at a state of homogeneity.
- Guarantees Downstream Equipment: The fast cocoa butter melting tank can remove the chances of solid chunks being introduced to the delicate machinery such as conches or ball mills by fully melting solid fats prior to the process.
Key Characteristics of Cocoa Butter Tank
We as premier cocoa butter tank exporters in India, we provided different key characteristics which are given below.
- Jacketed Heat Exchange: The large, well heated surface area of this design is able to be melted in a controlled low-stress manner without direct contact heating.
- Insulated Body Structure: A layer of thermal insulation (commonly Glass Wool or Mineral Wool) is used to cover the tank under an outer cladding in cocoa butter tank suppliers in India.
- High-Polish Internal Finish: This very smooth coating ensures that there is no fat sticking or a deposit of residue at all, which makes it much easier to clean and less prone to microbial growth.
- Integrated Transfer System: Cocoa butter tank manufacturers in India enables the transfer of the liquid cocoa butter in a metered, seamless and temperature-controlled way into the next process plastic cocoa butter storage tank.
Applications of Cocoa Butter Tank.
We serve as premier cocoa butter tank manufacturers in India; it is applicable in different sites which are given below.
- Premium Chocolate Production: Stainless Steel Butter Melting Tank is the holding tank where the liquid cocoa butter is stored before it is incorporated with cocoa liquor and sugar in the conche machine.
- Confectionery Fats Processing: This method is used to melt and store specialty fats, like cocoa butter substitutes or equivalents, in large quantities to create the mass production of compounded coating and candies.
- Cosmetics and Skincare: Serving as a storage facility, where cosmetic grade cocoa butter in body butter, lotions, and soaps is stored as a temperature-regulated warehouse.
- Pharmaceutical use: used in the making and storing of medicinal cocoa butter which is usually needed as a base or a carrier of suppositories and topical medicines in Cocoa Butter Melter Tank.
- Industrial Baking and Dough Mixing: Industrial preparation of a uniform supply of melted fat in a high volume baking process that needs accurate dosage of ingredients, e.g. biscuits and wafers in cocoa butter tank suppliers in India.
Why Choose Us for Cocoa Butter Tank?
- Superior Efficiency: We have a design of high efficiency, with insulation and heating, to achieve quick melting and high energy efficiency when operating continuously.
- Experience: We have a long and specialized experience of designing equipment that is highly sensitive to the chocolate and confectionery industry.
- Complete Support: We offer full documentation, hassle free installation support and strong maintenance support to ensure maximum uptime.
Swamiraj Engineering is prominent cocoa butter tank manufacturers, suppliers, exporters in India. The unsung hero of your process is our great, hygienic stainless steel tank, which has to be melted, and the drops of your precious cocoa butter to be perfectly melted and temperature-stable. It is the important ingredient that ensures the smooth creamy texture and the beautiful mouthfeel your consumers require. Invest in our excellence in engineering today and Unlock Purity. Unlock Consistency. Unlock Your Potential.
