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Noodling System Manufacturers in India - Swamiraj Engineering

Swamiraj Engineering is prominent noodling system manufacturers, suppliers, exporters in India is a vital tool designed to suit the needs of the industries that require perfection and purity especially in the dewatering of chemicals and pigments.

This system is designed and fabricated to conform to strict international standards such as ASME and PED and ensures a high-density noodle which means that downstream drying is enhanced dramatically and the end product is uniform.

Our hard working machines are designed to perform in harsh conditions across the globe and therefore provide smooth operation bringing operational excellence and integrity of products.

What is Noodling System?

A Noodler System or Noodler, is a special extrusion machine that is utilized to extrude wet paste-like products or filter cakes. It presses the material into a die plate turning the loose bulk into homogeneous spaghetti like strands known as noodles. The reason why this process is important is that it greatly prepares materials especially the pigments and specialty chemicals to be dried in the most efficient and uniform way.

Working Principle of Noodling System

The basic principle of work of the system of industrial noodling system manufacturers in India or noodle machine is the compression and cutting of dough.

  • Compression (Sheeting): These rollers are used to press the mixed dough as it is squeezed into thin uniform sheets under great pressure. This repeated rolling and compounding (overlapping sheets) aligns the gluten structure essential in the smoothness as well as the elasticity of the resulting noodles.
  • Noodling System: When the dough is of its required, final thickness, it is pushed through a noodle cutting knife or slitter. Noodling system suppliers in India machine is made up of grooved cylinders that slices the paper in separate noodle strands of a given width and as a given shape.

Technical Specifications of Noodling System

We've added below a specialized table of Noodling System in India that provides further technical specification information.

Specification Category Parameter Technical Requirement
I. Dough Mixing Moisture Control High accuracy (±0.1% to ±0.5%).
Contact Material Food-grade Stainless Steel 304/316.
II. Sheeting/Rolling Roll Gap Control Automated adjustment (e.g., 0.8 mm to 10 mm).
Roll Quantity Multiple pairs (3 to 7).
III. Forming/Cutting Noodle Width Precise cutting head (1 mm to 5 mm).
Throughput High capacity (e.g., 500 kg/hr to 4,000 kg/hr).

Benefits/Features of Noodling System

We as noodling system suppliers in India, we provided different benefits which are given below.

  • Enhanced Drying Efficiency: The process brings the surface area of the material to a huge size in comparison to a solid cake. This implies that moisture is liberated at a much higher rate which is more uniform hence shortening the drying cycle.
  • Improved Material Handling: The noodle strands obtained are semi-solid and not as sticky as wet paste. Noodling system manufacturers in India allows them to be transported, conveyed and fed downstream without clumping or dusting.
  • Uniform Product Quality: It helps provide that all the material that is extruded is uniform in diameter and length. Such consistency is necessary to have high quality control and consistency of the final products in batch-to-batch.
  • Continuous Operation: The system is aimed towards feeding wet material in the highest capacity, 24 hours a day. Noodling system exporters in India enables easy integration to large scale production lines to maximize throughput and total plant productivity.

Key Characteristics of Noodling System

  • Robust Extrusion Mechanism: Employs a heavy-duty screw or press design that is constructed to accommodate heavy-density and viscous feed media. This feature guarantees high-quality and efficient handling of materials with reduced downtime due to congestions.
  • Contact Parts Made of Stainless Steel (SS): This avoids material contamination, makes the system chemically resistant, and appropriate to sensitive products, such as pigments and pharmaceuticals in noodling system manufacturers in India.
  • Interchangeable Die Plates: The machine has fast-changeable die plates of various hole sizes. This provides flexibility in production, the user to interchange the noodle diameter with ease to fit the different drying process or customer demands.
  • Easy-to-Clean and Hygienic Design: Constructed with an easily accessible design to rapid dismantling and cleaning. This plays a crucial role where industries are dealing with different products and it helps in minimizing cross-contamination and also the turnaround time of a batch.

Applications of Noodling System

We serve as notable noodling system exporters in India; it is applicable in different sites which are given below.

  • Pigment Manufacturing: This is the preparation of wet filter cakes of organic and inorganic pigments (e.g., dyestuffs, iron oxides) to be dried on a tray or belt.
  • Specialty Chemicals: Conversion of premium chemical intermediates and catalysts into easy-to-manage, dry forms.
  • Dye Intermediates: Dye intermediates are utilized in the dye industry in the production of wet dye pastes which are then shaped into strands and then subjected to final thermal processing in noodling system manufacturers in India.
  • Pharmaceutical Powders: Wet granule formulations are extruded and the particle size is regulated followed by final drying and tablet production of Noodling Machine.
  • Fertilizer and Agrochemicals: An active ingredient or part is formed into small strands or pellets such that it can be applied more easily and is more soluble in noodling system suppliers in India.

Why Select Us for Noodling System?

  • International Standard Production: We develop and produce Noodling Systems in accordance with the main international standards (e.g., ASME, PED), which will provide the world quality and simple export.
  • Tailored Engineering: We will provide you with a system that is specifically designed to meet your desired material viscosity, volume and desired noodle size in order to provide the best performance.
  • International Experience in Proven Equipment: Our equipment is reliable and tested by the clients in different parts of the world (including the USA, the UK and Brazil) and has a proven export background.

Swamiraj Engineering is leading noodling system manufacturers, suppliers, exporters in India. Your material is instantly transformed into uniformly shaped strands of fine size, by our Noodling System. Maximum speed to dry and ensure a high standard of product in each batch. Select our powerful, internationally compliant machine and feel the final change in efficiency our slow paste to an efficient fast-track process. Keep your production as high as possible, keep your energy consumption as low as possible. Achieve the competitive advantage now!