Swamiraj Engineering is outstanding DDGS drying system manufacturers, suppliers, exporters in India. This groundbreaking technology is uniquely designed to convert efficiently Distillers Dried Grains with Solubles (DDGS) as a byproduct liability into high quality, high-priced livestock feed.
Our systems are designed on a platform of accuracy and credibility and are specially manufactured to meet the highest global standards such as the ASME and the EN13445 and are therefore highly reliable and durable.
We are not only offering machinery but end to end solution that is, initial Design and Engineering up to smooth Installation and Commissioning with our extensive Customer base over the various countries.
What is a DDGS Drying System?
A DDGS Drying System is an industrial equipment that is used in ethanol and distillery plants to process a byproduct known as Wet Distillers Grains (WDG). It is a very effective method of extracting the high moisture content of this wet material in order to turn it into a stable and dry high value product called DDGS (Distillers Dried Grains with Solubles).
Principle of DDGS Drying System
The concept of DDGS drying system is that moisture can be evaporated in distillers dried grains with solubles by the help of heat and afterwards, the dry grains can be separated mechanically. The most used drying medium is hot air which is usually forced through rotating drum or fluidizing bed so that all the DDGS is exposed to effective drying. What is left is dried material that is then collected and used as food to the animals.
Types of DDGS Drying System
We being as recommended DDGS drying system manufacturers in India, according machine we provided different types which are given below.
- Rotary Dryer: This is a revolving drum that tosses the material with hot air in order to achieve efficient and continuous drying.
- Flash Dryer: The material is conveyed by air and dried in a hot gas stream and in this way, it is possible to dry very fast in DDGS Dryer Machine.
- Spin Flash Dryer: This is an amalgamation of the flash dryer and the spray dryer, whereby a disintegrator is used to dislodge the clumps and a drying channel.
- Fluidized Bed Dryer: Hot air is introduced into the material to make it a fluid like substance so that it can be completely and effectively dried.
- Spray Dryer: This is where the liquid or slurry is sprayed into a hot chamber and the droplets dry as they fall and they become powder.
- Drum Dryer: It involves drying the material using hot rotating drums. DDGS drying system suppliers in India are atmospheric or vacuum based and can have one or more drums.
Technical Specifications of DDGS Drying System
We've added below a specialized table of DDGS Drying System in India that provides further technical specification information.
| Dryer Type |
Mechanism |
Key Technical Advantage |
Primary Application |
| Rotary Dryer |
Tumbles material in a rotating drum with hot air. |
High Volume, Continuous Drying. Long residence time. |
Large-scale ethanol plants; robust general-purpose drying. |
| Flash Dryer |
Material is quickly conveyed in a high-velocity hot gas stream. |
Extremely Fast Drying. Very short contact time. |
Rapid surface moisture removal; final drying stage. |
| Spin Flash Dryer |
Combines flash drying with a disintegrator at the base. |
Disintegrates sticky lumps while drying quickly. |
Handling cohesive, pasty, or highly variable wet feed. |
| Fluidized Bed Dryer |
Material is suspended (fluidized) by upward flowing hot air. |
Excellent Heat Transfer Uniformity and precise control. |
Products requiring uniform, low final moisture content. |
| Spray Dryer |
Atomizes liquid/slurry into a hot chamber. |
Produces fine powder directly from a liquid feed for DDGS drying system exporters in India. |
Highly specialized (e.g., soluble fractions or food-grade powder). |
| Drum Dryer |
Material dried on the surface of hot rotating drums. |
High Conduction Heat Transfer; produces a flaked/sheet product. |
High-viscosity or pasty materials; specific flake product forms. |
Benefits/Features of DDGS Drying System
We as DDGS drying system suppliers in India, we provided different benefits according to plant which are given below.
- Develops a Marketable Product: This system transforms low-value, rapidly spoiling distillery waste into DDGS a highly sought-after feed, such as high-protein food to animals. This transformation to make the disposal issue a major revenue and profit-generating investment makes the plant more profitable.
- Guarantees Product Speck: The drying is done with accuracy in temperature so as not to destroy the nutritional value by excessive moisture loss. This makes the end product of DDGS have a high level of protein and essential amino acids which fetches high price in the feed market.
- Low Operation Cost and Energy efficiency: The new designs have the benefit of being less steam consuming with high efficiency in heat recovery and streamflow in comparison to the old technology in DDGS drying system manufacturers in India.
- Shelf Life and Portability Long: The system ensures that the DDGS is not subject to mould and spoilage, because it has lowered the moisture level of the product to less than 12 percent. This enables it to store the product over a long time and export it to long distances at low costs and worldwide export.
Key Characteristics of DDGS Drying System
We as recommended DDGS drying system exporters in India, we provided different key characteristics which are given below.
- Back-Mixing Technology: DDGS drying system suppliers in India is necessary to make sure that the sticky wet content does not form lumps or cakes in the dryer thus making it operate smoothly and in a continuous process.
- Powerful Industrial Construction: The equipment is constructed out of high-grade materials, usually stainless steel, and, with DDGS drying system manufacturers in India high levels of corrosion and high temperatures, it must survive a long time.
- A combination of classification systems that characterizes: ICS types High-performance systems have internal components which separate the particles on basis of size and dryness in DDGS Dryer.
- Advanced PLC Automation: DDGS Drying Evaporation enables real-time control and automatic and precise control of the temperature and flow assuring optimum energy consumption and uniform final moisture content.
Applications of DDGS Drying System.
We serve as DDGS drying system manufacturers in India, it is applicable in different sites which are given below.
- Cattle and Dairy Feed: The beef and dairy cattle in all parts of the world are fed on high protein and energy food that has made DDGS a staple component of their ration.
- Poultry and Swine Feed: Poultry feeds and swine feeds are excellent sources of digestible protein and amino acids that are included in feed formulations to reduce the cost of inputs in chicken, turkey, and pig feeds.
- Aquafeed (Fish Feed): An environmentally friendly, plant based protein substitute of fishmeal in the fast-growing aquaculture sector (e.g. salmon, tilapia, and shrimp).
- Bio-fuel Industry Co-product: It is mainly used to make the ethanol plant economically viable through the efficient processing and stabilization of the co-product that is in large volume in DDGS Rotary Dryers.
- Pet Food and Supplements: DDGS Tube Bundle Dryer of high quality, processed specially can be added to some pet food recipes as a fiber and protein source and even some nutritional supplements.
Why Choose Us DDGS Drying System?
- Unique ROI Design: We are designing the system to fit the capacity of your plant with emphasis on maximum power recovery to achieve the shortest payback time.
- Highest Industry Product, Certified Material: We manufacture to international standards (such as ASME) and guarantee a high-quality, durable and strong product that you can rely on.
- Complete Turnkey: We take care of all the fine design and production as well as the professional installation, commissioning and effective after sales services.
Swamiraj Engineering is premier DDGS drying system manufacturers, suppliers, exporters in India. Making a waste of good distillery byproduct! Our Powerful engine is the DDGS Drying System which will help you maximize your profit by converting wet mash to high quality, consistent, and highly marketable animal feed. Adopt our time-tested energy-saving technology to guarantee high quality products and open up export to long distances. It is not simply a dryer but it is a long-term investment that guarantees the financial future of your plant.
