Swamiraj Engineering is well established double shaft paddle mixer manufacturers, suppliers, exporters in India. Constructed by meeting global design standards such as ASME SEC VIII DIV 1 and PED, this mixer will ensure that its construction, unswerving quality and high reliability.
We created with the sole purpose of obtaining high-intensity and fast mixing with a high homogeneity regardless of the complex nature of the material used which could be in distillery, chemical, and food processing.
No more segregation, no more lopsid lobsters. Our twin-shaft design is accurate and precise, so that within seconds the particles are fluidised, which reduces batch times and maximizes throughput.
What is Double Shaft Paddle Mixer?
A Double Shaft Paddle Mixer (DSPM) is a high speed and sophisticated industrial blending machine that is applied in obtaining very uniform blends involving dry, granular or sticky substances. It is an operating process that involves two horizontal shafts that are equipped with paddles that are counter-rotating and essentially form a zero-gravity zone or fluidized mixing in the middle.
Working Principle of Double Shaft Paddle Mixer
Two shaft paddle mixer One based on the principle of two counter-rotating shafts with overlapping paddles, a double shaft paddle mixer produces a fluidizing effect and the materials are thoroughly mixed. Materials within the bottom of the mixing trough are brought up and against the side walls by the moving paddles which throw everything into an open, low-gravity area at the center where the material is free to mix freely and then falls back to the bottom side, producing a very rapid, homogenous blend.
Types of Double Shaft Paddle Mixer
We being as foremost double shaft paddle mixer manufacturers in India, we provided different types according to feature based which has given below. Configuration and feature based.
- Gravity-free (Non-gravity) Double Shaft Paddle Mixer: This is used when dealing with powder, granules and small quantities of liquid and is very precise even when the ratio of the material is widely varied.
- Vacuum-Configured Twin Shaft Mixer: This is used to mix materials that are sensitive to moisture and a vacuum is used to eliminate air and avoid oxidation.
- Jacketed Mixer Model: It has a jacketed shell, which enables the heating or cooling of the mixing vessel throughout the process, which is best suited to the materials that must be of a certain temperature.
- Explosion-Proof Version (ATEX): Constructed to be safe in targeting combustible dusts or other volatile substances, it meets the requirements of explosion-proof regulations such as ATEX.
- Laboratory/Pilot Scale Units: Smaller sizes of the mixer that are specifically produced with the purpose of R&D, testing, and producing small batches.
- Double Shaft U Mixture Machine: A certain type of the paddle mixer; the type of a paddle mixer that is in the form of the double shafts.
- Horizontal Double Spiral Ribbon Paddle Mixer- Double shaft paddle mixer exporters in India are yet another form of mixing powders that is commonly observed in horizontal batch mixers.
Technical Specifications of Double Shaft Paddle Mixer
We've added below a specialized table of Double Shaft Paddle Mixer in India that provides further technical specification information.
| Classification |
Mixer Type |
Key Technical Feature |
| Operational Mode |
Gravity-free |
Two counter-rotating shafts create a zero-gravity zone. |
| Atmosphere |
Vacuum-Configured |
Operates in a sealed chamber under vacuum. |
| Temperature |
Jacketed Model |
Trough has an outer jacket for circulating fluid. |
| Safety |
Explosion-Proof (ATEX) |
Constructed to meet safety standards for sealed operation. |
| Design/Geometry |
Double Shaft U Mixer |
Standard configuration with two intermeshing shafts in a U-trough. |
| Scale |
Laboratory/Pilot |
Small units designed for R&D and testing. |
Benefits /Features of Double Shaft Paddle Mixer
We as double shaft paddle mixer suppliers in India; we provided different benefits which are given below.
- Rapid Mixing Speed: Our DSPM produces extremely homogenous blends in very short cycle times, and frequently a batch is finished in 30 to 60 seconds. This significantly boosts your production capacity and minimizes the overall operating time leading to great savings of energy and costs by product ton.
- Very High Uniformity of Mixing (Zero-Gravity Effect): This practically results in product segregation being removed as well as ensuring a uniform and repeated blend quality despite the addition of trace elements or ingredients that may have different densities.
- Gentle Product Handling: It can therefore be used perfectly well in the blending of delicate substances such as flakes, instant powders, and granules without degrading the particles or producing too much heat.
- Flexible Liquid and Powder Incorporation: Our mixers are built with spray nozzle arrangements, which permit the homogeneous incorporation of little volumes of liquid binders or fats into the dry powder in double shaft paddle mixer manufacturers in India.
Key Characteristics of Double Shaft Paddle Mixer
We as foremost double shaft paddle mixer exporters in India, different key characteristics are there which are given below.
- Dual Horizontal Shafts: Double shaft paddle mixer suppliers in India are this exact mechanical configuration that produces the strong convective flow that produces an instantaneous fluidization of the product.
- Full Length Discharge Access: Such a design helps to make the mixed batch discharge very quick and complete, avoiding the presence of materials and reducing the cross-pollution of batches.
- Adjustable Paddle Geometry: Paddles may be tailored to the different material properties (such as stickiness or abrasion) by being fitted with different angles and materials (such as wear-resistant coatings).
- Low Filling Ratio Tolerance: The advantage is that double shaft paddle mixer manufacturers in India are very flexible in its operations since the same mixer can be used to process large and small batch sizes without reducing the quality of the mixing.
Applications of Double Shaft Paddle Mixer
We serve as foremost double shaft paddle mixer manufacturers in India; it is applicable in different sites which are given below.
- Fertilizer and Agrochemicals: This is necessary to mix granular and powdered fertilizer, such as NPK compounds and bulk-blended nutrients in Dual Shaft Mixer.
- Food and Dairy Products: It finds extensive application in incorporating fine food materials such as infant food, beverage powders, flavor mixes, and baking mixes.
- Construction Materials: Resort to vast use in manufacturing dry mortar mixes, plasters, tile adhesives and other cement-based powdered products.
- Animal Feed: Essential in producing quality feed balances, vitamin supplements, and mineral balances whereby a high level of uniform distribution is compulsory in Twin Shaft Mixers.
- Chemicals and Detergents: The chemicals are used in the blending of different chemical powders, detergent, industrial additives and powdered raw materials that need low-force and high speed processing in double shaft paddle mixer suppliers in India.
Why do You Select Us as your Double Shaft Paddle Mixer?
- Efforts in Global Standard Compliance: We are producing mixers that meet the international quality standards so our equipments can be used and also exported to other countries worldwide.
- Custom Engineering Excellence: Our resident engineering department will design and customize the size, materials and features of each mixer (film chopper, etc.) to exactly suit the dimensions, materials, and characteristics of your product and process.
- Tough Export-Grade Construction: We apply high quality materials and quality production methods applicable in tough industrial and continuous use environment that ensures long life of equipment and minimum downtime.
Swamiraj Engineering is well known double shaft paddle mixer manufacturers, suppliers, exporters in India. Get rid of long cycle times and unreliable blends. We have designed our Double Shaft Paddle Mixer to be fast, consistent and reliable to provide a flawless, zero-gravity mix within a few seconds. Reduce half of your processing time, cushion your tender materials, and realize the maximum homogeneity that your industry needs. Record your songs and enhance your product through the final mixing solution.
